Curricula, Scheme of Examinations & Syllabi for Semesters V to VIII of B. Tech. Degree Programme in Mechanical Engineering (Production & Management) with effect from Academic Year 2000-2001




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НазваниеCurricula, Scheme of Examinations & Syllabi for Semesters V to VIII of B. Tech. Degree Programme in Mechanical Engineering (Production & Management) with effect from Academic Year 2000-2001
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PM2K 603 : METAL CASTING & JOINING


(common with ME2K 603)


3 hours lecture and 1 hour tutorial per week


Module I (10 hours)

Introduction - solidification of metals - mechanism of solidification - solidification with predominant interface resistance - solidification with constant surface temperature - solidification with predominant resistance in mould and solidified metal - flow of molten metal in moulds - furnaces and melting practices - patterns - pattern allowance - design considerations - shrinkage and machining allowance - foundries


Module II (14 hours)

Casting processes - comparison - sand casting - shell moulding - silicate bonded sand process (CO2 process) - expended polystyrene process - plaster mould casting - ceramic mould casting - investment casting - permanent mould casting - slush casting - pressure casting - die casting - centrifugal casting - squeeze casting - semisolid casting (rheocasting, thixoforming) - casting techniques for single crystal components - rapid solidification - residual stress - defects - inspection of castings - casting design - gating system design - risering - casting alloys - economics of casting - design rules for castings - case studies with specific examples of sand cast and permanent mould cast parts


Module III (16 hours)

Classification - filler materials - consumable electrodes - liquid state - chemical - arc - resistance - electrical characteristics of the arc - analysis of metal transfer - free flight and short-circuiting metal transfer - equations for heat flow in welding - equations for temperature distribution in the Heat Affected Zone-Gas-Metal reactions - sensitivity to hydrogen porosity - weld pool solidification - contraction and residual stress crack sensitivity - dilution and uniformity of the weld deposit - solid state - liquid-solid state - process: OFW - SMAW - SAW- GMAW - FCAW - GTAW - PAW - ESW - EGW - RW - RSEW - HFRW - RPW - FW - SW - PEW - FOW - CW - USW - FRW - EXW - TW - EBW - LBW - DFW


Module IV (12 hours)

The metallurgy of welding - metallurgy of weld metal and HAZ for carbon steels, ferritic and high alloy steels, austenitic and high alloy steels non-ferrous metals (Aluminium and its alloys, Copper and its alloys, Magnesium and its alloys) - weld quality - weldability - testing welded joints - welding design and process selection - brazing, soldering, adhesive bonding and mechanical joining processes - joining plastics - surface energy and contact angle - capillary action in brazing and soldering - residual stress and stress concentration factors in adhesive bonding


Reference books

  1. Flemings M.C., “Solidification Processing”, McGraw Hill

  2. Serope Kalpakjian, Manufacturing Engineering & Technology, Addison Wesley

  3. Heine R.W., Loper C.R. Jr. & Rosenthal P.C., Principles of Metal Casting, Tata McGraw Hill

  4. American Welding Society, Welding Hand Book

  5. Doyle L.E., Manufacturing Processes and Materials for Engineers, Prentice Hall of India

  6. Metals HandBook- Vol.5., Welding Institute of Metals

  7. Lancaster J.F., “The Metallaurgy of Welding, Brazing and Soldering”, George Allen & Unwin Ltd.


Sessional work assessment

2 tests 2x15 = 30

2 assignments 2x10 = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 604 : PRODUCTION THERMAL ENGINEERING


3 hours lecture and 1 hour tutorial per week


Module I (13 hours)

Internal combustion engines -classification - spark ignition and compression ignition engines - 2-stroke and 4-stroke engines - value timing diagrams - theoretical and actual cycles - deviation of an actual cycle from ideal cycle - loss due to dissociation and specific heat variation - different system of IC engines - combustion process in CI and SI engines - excess air calculations - performance of IC engines - frictional losses - mechanical efficiency - thermal efficiency - volumetric efficiency - morse test - heat balance sheet for IC engines - governing of IC engines


Module II (13 hours)

Nozzles - isentropic flow of fluids through variable area passage - expression for velocity and discharge - throat pressures and areas for maximum discharge - effect of friction - supersaturated flow - Wilson line - effect of variation of back pressure

Steam turbines - impulse and reaction turbines -compounding - velocity diagrams for single stage and several blade rings - work done and blade efficiency - conditions for maximum efficiency - application of energy equation to turbine blades - effect of blade friction - condition line - reheat factor


Module III (13 hours)

Gas turbine cycles - joule brayton cycle - open and closed cycles - effect of various parameters on performance -regeneration - intercooling and reheating

Reciprocating compressors - single stage and multi stage compressors - condition for maximum efficiency - effect of cylinder clearance - volumetric efficiency

Rotary compressors: types -fans - rotary displacement blowers - turboblowers - turbo compressors - work done and efficiency in centrifugal compressor


Module IV (13 hours)

Refrigeration - working, performance and application of air refrigerator - vapour compression refrigeration - vapour absorption refrigeration - co-efficient of performance - pressureenthalpy diagram

Air conditioning -psychrometry - psychrometric processes - human comfort - effective temp.- cooling and dehumidification - heating and humidification - summer and winter air conditioning system - cooling load and simple air conditioning calculations


Reference books

  1. Maleev M.L., Internal Combustion Engines, McGraw Hill

  2. Kearton W.J., Steam Turbines; Theory & Practice, ELBS

  3. Lewitt E.H., Thermodynamics Applied to Heat Engines, Sir Isaac Pitman & Sons

  4. Cohen & Rogers, Refrigeration and Air Conditioning

  5. Rajput R.K., Thermal Engineering

  6. Mathur M.L., Sharma R.P., Internal Combustion Engines


Sessional work assessment

2 test 2 x 15 = 30

2 Assignment = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 605 : MACHINE DESIGN


3 hours lecture 1 hour tutorial per week


Module I (13 hours)

Introduction to design - steps in design process - design factors - tolerances & fits - principles of standardization - selection of materials - strength of mechanical elements - stress concentration - theories of failure - impact load - fatigue loading - consideration of creep and thermal stresses in design

Threaded fasteners: Thread standards - stresses in screw threads - preloading of bolts - bolted joints - eccentric loading - gasketed joints


Module II (13 hours)

Keys : Types of keys and pins - stresses in keys and pins - design of keys - design of cotter and pin joints

Welded joints : Types of welded joints - stresses in butt and fillet welds - torsion and bending in welded joints - welds subjected to fluctuating loads - design of welded machine parts and structural joints

Springs : Stresses in helical springs - deflection of helical springs - extension, compression and torsion springs - design of helical springs for static and fatigue loading - critical frequency of helical springs - stress analysis and design of leaf springs


Module III (14 hours)

Power shafting: Stresses in shafts - design for static loads - reversed bending and steady torsion - design for strength and deflection - design for fatigue loading - critical speed of shafts

Design of gears: Spur, helical, bevel and worm gears - tooth loads - gear materials - design stresses - basic tooth stresses - stress concentration - service factor - velocity factor - bending strength of gear teeth - Buckingham’s equation for dynamic load - surface strength and durability - heat dissipation - design for strength and wear


Module IV (12 hours)

Lubrication & journal bearing design: Types of lubrication and lubricants -viscosity - journal bearing with perfect lubrication - hydrodynamic theory - design considerations - heat balance - journal bearing design

Rolling contact bearings: Bearing types - bearing life - static and dynamic capacity - selection of bearings with axial and radial loads -lubrication - seals, shaft, housing and mounting details


Text book

Shigley J.E., Mechanical Engineering Design, McGraw Hill Book Company

Reference books

  1. Siegel, Maleev & Hartman, Mechanical Design of Machines, International Book Company

  2. Phelan R.M., Fundamentals of Mechanical Design, Tata McGraw Hill Publishing Co. Ltd.

  3. Doughtie V.L. & Vallance A.V., Design of Machine Elements, McGraw Hill Book Co.

  4. Juvinall R.C., & Marshek K.M., Fundamentals of Machine Component Design, John Wiley

Data hand books (allowed for reference during examinations)

  1. Prof. Narayana Iyengar B.R. & Dr Lingaiah K., Machine Design Data Handbook, Vol. I & II

  2. P.S.G., Tech., Machine Design Data Handbook


Sessional work assessment

2 tests (best 2 out of 3 tests conducted) 2x15 = 30

2 assignments 2x10 = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 606A : OPTIMIZATION TECHNIQUES

(common with AI2K/CE2K/EC2K/EE2K/IC2K/ME2K 606A)


3 hours lecture and 1 hour tutorial per week


Module I: Linear programming I (13 hours)

Systems of linear equations and inequalities - convex sets - convex functions - formulation of linear programming problems - theory of simplex method - simplex algorithm - Charne’s M method - two phase method - duality in linear programming - dual simplex method


Module II: Linear programming II (13 hours)

Sensitivity analysis - parametric programming - bounded variable problems - transportation problem - development of the method - integrality property - degeneracy - unbalanced problems - assignment problem - development of the Hungarian method - routing problems


Module III: Nonlinear programming (13 hours)

Mathematical preliminaries of non-linear programming - gradient and hessian - unimodal functions - convex and concave functions - role of convexity - unconstrained optimization - fibonacci search - golden section search - optimal gradient method - classical optimization - Lagrange multiplier method - Kuhn-tucker conditions - quadratic programming - separable convex programming - frank and wolfe method


Module IV: Dynamic programming & game theory (13 hours)

Nature of dynamic programming problem - Bellman’s optimality principle - cargo loading problem - replacement problems - multistage production planning and allocation problems - rectangular games - two person zero sum games - pure and mixed strategies - 2m and m2 games - relation between theory of games and linear programming


Reference books

  1. Bazarra M.S., Jarvis J.J. & Sherali H.D., ‘Linear Programming and Network Problems', John Wiley

  2. Bazarra M.S., Sherali H.D. & Shetty C.M., ‘Nonlinear Programming, Theory and Algorithms', John Wiley

  3. Hadley G., ‘Linear Programming', Addison Wesley

  4. Hillier F.S. & Lieberman G.J. ‘Introduction to Operations Research', McGraw Hill

  5. Ravindran A., Phillips D.T. & Solberg J. J., Operations Research Principles and Practice, John Wiley

  6. Taha H.A., Operations Research, An introduction, P.H.I.

  7. Wagner H.M., ‘Principles of Operations Research with Application to Managerial Decisions', P.H.I.


Sessional work assessment

Assignments 2x10=20

2 tests 2x15=30

Total marks =50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 606B : MECHATRONICS

(common with ME2K/PE2K 606B)


3 hours lecture and 1 hour tutorial per week


Module I (11 hours)

Introduction to mechatronics - sensors and transducers - signal conditioning - pneumatic and hydraulic systems - mechanical and electrical systems


Module II (11 hours)

System modeling - mathematical models - mechanical, electrical, fluid and thermal system building blocks - system models - dynamic response of systems - first and second order systems - modeling dynamic systems - system transfer functions - frequency response - stability


Module III (15 hours)

Closed loop controllers - continuous and discrete processes - proportional, derivative and integral controls - PID controller - digital controllers - controller tuning - adaptive control


Module V (15 hours)

Micro controllers and microprocessors - digital logic circuits - micro controller architecture and programming - programmable logic controllers


Text book

Bolton W., Mechatronics: Electronic Control Systems in Mechanical and Electrical Engineering, Addison Wesley Longman Limited

Reference books

  1. Dorf R.C. & Bishop R.H., Modern Control Systems, Addison Wesley

  2. Krishna Kant, Computer Based Industrial Control, Prentice Hall of Indian Private Limited

  3. HMT Limited, Mechatronics, Tata McGraw Hill Publishing Company Limited

  4. Herbert Taub & Donald Schilling, Digital Integrated Electronics, McGraw Hill International Editions


Sessional work assessment

Test 2x15 = 30

Assignment 2x10 = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 606C : FRACTURE MECHANICS

(common with ME2K/PE2K 606C)


3 hours lecture and 1 hour tutorial per week


Module I (13 hours)

Introduction: Significance of fracture mechanics - Griffith energy balance approach - Irwin’s modification to the Griffith theory - stress intensity approach - crack tip plasticity - fracture toughness - sub critical crack growth - influence of material behaviour - I, II & III modes - mixed mode problems

Linear elastic fracture mechanics (LEFM): elastic stress field approach - mode I elastic stress field equations - expressions for stresses and strains in the crack tip region - finite specimen width - superposition of stress intensity factors (SIF) - SIF solutions for well known problems such as centre cracked plate - single edge notched plate - embedded elliptical cracks etc.


Module II (13 hours)

Crack tip plasticity: Irwin plastic zone size - Dugdale approach - shape of plastic zone - state of stress in the crack tip region - influence of stress state on fracture behaviour

Energy balance approach: Griffith energy balance approach - relations for practical use - determination of SIF from compliance - slow stable crack growth and R-curve concept - description of crack resistance

LEFM testing: plane strain and plane stress fracture toughness testing - determination of R-curves - effects of yield strength and specimen thickness on fracture toughness - practical use of fracture toughness and R-curve data


Module III (13 hours)

Elastic plastic fracture mechanics (EPFM): development of EPFM - J-integral - crack opening displacement (COD) approach - COD design curve - relation between J and COD - tearing modulus concept - standard JIc test and COD test

Fatigue crack growth: description of fatigue crack growth using stress intensity factor - effects of stress ratio and crack tip plasticity - crack closure - prediction of fatigue crack growth under constant amplitude and variable amplitude loading - fatigue crack growth from notches - the short crack problem


Module IV (13 hours)

Sustained load fracture: time-to-failure (TTF) tests - crack growth rate testing - experimental problems - method of predicting failure of a structural component - practical significance of sustained load fracture testing

Practical problems: through cracks emanating from holes - corner cracks at holes - cracks approaching holes - fracture toughness of weldments - service failure analysis - applications in pressure vessels - pipelines and stiffened sheet structures


Text book

Ewalds H.L. & Wanhill R.J.H., Fracture Mechanics, Edward Arnold Edition

Reference books

  1. Broek D., Elementary Engineering Fracture Mechanics, Sijthoff & Noordhoff International Publishers

  2. Kåre Hellan, Introduction to Fracture Mechanics, McGraw Hill Book Company

  3. Prashant Kumar, Elements of Fracture Mechanics, Wheeler Publishing


Sessional work assessment

2 tests (best 2 out of 3 tests conducted) 2x15 = 30

2 assignments 2x10 = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 606D : INSTRUMENTATION THEORY & CONTROL

(common with ME2K 606D)


3 hours lecture and 1 hour tutorial per week


Module I (13 hours)

Applications of measuring instruments - functional elements of an instrument - instrument as a transducer - generalised measuring instrument- generalised mathematical model of measuring systems - zero order - first order - second order instruments - classification of instruments- input/output configurations - methods of correction for spurious inputs - inherent insensitivity - high-gain feed-back - signal - filtering and opposing inputs - static calibration and determination of bias (systematic error) and random error (imprecision) of an instrument - assumption of Gaussian distribution for eaperimental data - “chi-square goodness-of-fit” test - method of least squares for curve fitting - static characteristics - accuracy (inaccuracy = systematic error  random error) loading effect - backlash - friction - hysteresis - threshold - dead space - resolution - static sensitivity and linearity - problems on friction - loading effect - sensitivity etc. and calibration


Module II (13 hours)

Uncertainty in “computed quantities” from measured values - estimation of permissible uncertainties of instruments for specific purposes - potentiometer transducer as a zero order instrument - analysis of its loading error - mercury-in-glass thermometer as a first order instrument - step, ramp and frequency response of first order instruments - problems - seismic instrument as a second order instrument - step - terminated ramp - ramp and frequency response of second order instruments - slip gages - assembling the blocks - temperature problems - LVDT- comparators: principle of working of mechanical, electrical, pneumatic comparators - measurement of strain: strain gauge classification - unbounded and bonded strain gauges - gage factor - strain gauge rosettes - selection and installation of bonded gauges - ballast, DC bridges and constant current circuits - temperature compensation - calibration


Module III (13 hours)

Measurement of force: multiple lever system for weighing - strain gauge load cells - temperature sensitivity - calibration - ballistic weighing - hydraulic and pneumatic load cells - measurement of torque: water brake Heenan and Froude hydraulic dynamometer - general purpose electric dynamometer - beam and strain gauge transmission dynamometer - measurement of temperature: pressure thermometers - RTDs - compensation for lead resistance - thermistors - thermocouples - five laws of thermocouples and there application - series in parallel connected thermocouples - materials used and there ranges - pyrometry - total radiation pyrometers - optical pyrometer - infrared pyrometry - air pollution measurement: gas chromatography - Orsat’s apparatus - nuclear instrumentation: Gieger Muller counter - ionisation chamber - scintillation counters


Module IV (13 hours)

Acoustical measurements: characterisation of sound (noise) - basic acoustical parameters - sound pressure - sound pressure level, power, intensity & power level - combination of sound pressure levels - attenuation with distance - psychoacoustic relationships - micro phones - sound level meter - principles of automatic control: open and closed loop systems - servo mechanism - process control and regulators - transfer function - block diagram representation and signal flow graphs - mathematical modelling of mechanical and electrical systems - transfer function of simple systems - time domain analysis of control system: steady state response - steady state error - error coefficients - stability of control systems: concept of stability - method of determining stability of linear control systems - Ruth Hurwitz criterion


Reference books

  1. Beckwith T.G., Marangoni R.D. & Lienhard J.H., “Mechanical Measurements”

  2. Doelelin E.O., “Measurement Systems”, McGraw Hill Publishing Company

  3. Holman J.P., “Experimental Methods for Engineers”, McGraw Hill Inc.

  4. Kuo, “Automatic Control Systems”, Asian Student Edition, Prentice Hall of India


Sessional work assessment

Two assignments = 20

Two tests = 30

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one

PM2K 606E : RANDOM VIBRATIONS

(common with ME2K 606E)


3 hours of lecture and 1 hour of tutorial work per week


Module I (13 hours)

Basic probability concepts - events and probability - elements of set theory - simple events and combination of events - Venn diagram - mutually exclusive events and collectively exhaustive events - De Morgan’s rule - basic axioms of probability - conditional probability - statistical independence - theorem of total probability - Bayes’ theorem - definition of a random variable - probability distribution and probability distribution and probability density of discrete and continuous random variables - main descriptors of a random variable (mean, mode, median, variance, standard deviation, coefficient of variation, skewness and kurtosis) - absolute moments and central moments - moment generating - functions, characteristics functions and log characteristic functions


Module II (13 hours)

Useful probability distributions - the normal distribution - the standard normal distribution - lognormal distribution - binomial distribution - geometric distribution - negative binomial distribution - poisson process and poisson distribution - hypergeometric distribution - beta distribution - gamma distribution - extreme value distributions - joint and conditional probability distributions - covariance and correlation mean and variance - functions of single random variable - single function of multiple random variables - multiple functions of multiple random variables - moments of functions of random variables


Module III (13 hours)

Random processes - introduction - ensemble averages and correlation functions - time averages and correlation functions - weakly stationary and strongly stationary random processes - ergodic random processes - probability density and distribution functions - properties of autocorrelation functions - fourier transforms - power spectral density functions - wiener khintchine equations - properties of spectral density functions - spectral classification of random processes (narrow band, wide band, white noise) - level crossing - expected frequency and amplitude of narrow band Gaussian processes - Rayleigh distribution


Module IV (13 hours)

Response to random excitations - introduction - impulse response and frequency response function as fourier transform pair - response of a linear system function to stationary random excitation - response of a single - degree - of freedom system to random excitation - contour integration - joint probability distribution of two random variables - joint properties of stationary random processes - joint properties of ergodic random processes - cross - correlation functions for linear systems - response of multi-degree of freedom system to random excitations - response of one - dimensional continuous systems to random excitations


Text books

  1. Ang A.H.S. & Tang W.H., “Probability Concepts in Engineering Planning and Design”, Vol. I, John Wiley

  2. Meirovitch L., “Elements of Vibration Analysis”, McGraw Hill

Reference books

  1. Lin Y.K., “Probability Theory In Structural Dynamics”, McGraw Hill

  2. Bendat & Piersol, “Random Data Analysis And Measurement Procedure”, Wiley Inter Science, John Wiley

  3. Papoulies A., “Probability, Random Variables And Stochastic Processes”, McGraw Hill, Kogakusha Ltd.

  4. Rice S.G., “Mathematical Analysis Of Random Noise”, in “Selected Papers on Noise and Stochastic Processes”, Over Publications

  5. Crandall S.H. & Mark W.D., “Random Vibration in Mechanical Systems”, Academic Press

  6. Lutes L.D., Shahram Sarkoni, “Stochastre Analysis of Structural & Mechanical Vibration”, Prentice Hall, Inc.

  7. Jullius Solnes, “Stochestic Process & Random Vibration, John Wiley


Sessional work assessment

3 Tests 2 x 15 = 30

2 Assignments 2 x 10 = 20

Total marks = 50


University examination pattern

Q I - 8 short type questions of 5 marks each, 2 from each module

Q II - 2 questions A and B of 15marks each from module I with choice to answer any one

Q III - 2 questions A and B of 15marks each from module II with choice to answer any one

Q IV - 2 questions A and B of 15marks each from module III with choice to answer any one

Q V - 2 questions A and B of 15marks each from module IV with choice to answer any one
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