Anna university of technology chennai :: chennai 600 113 curriculum 2010




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AFFILIATED INSTITUTIONS

ANNA UNIVERSITY OF TECHNOLOGY CHENNAI :: CHENNAI 600 113

CURRICULUM 2010


CURRICULA AND SYLLABI FOR VII SEMESTER

B.E. MECHANICAL ENGINEERING


SEMESTER VII


Code No.

Course Title

L

T

P

C

THEORY














185666

Total Quality Management

3

0

0

3

113701

Mechatronics

3

0

0

3

113702

Computer Integrated Manufacturing

3

0

0

3

113703

Power Plant Engineering

3

0

0

3

E3

Elective – II

3

0

0

3

E4

Elective – III

3

0

0

3

PRACTICALS













113751

Computer Aided Simulation & Analysis Lab

0

0

3

2

113752

Mechatronics Lab

0

0

3

2



LIST OF ELECTIVES


SEMESTER-VII


Code No.

Course Title

L

T

P

C

THEORY














113765

Process Planning & Cost Estimation

3

0

0

3

113766

Robotics

3

0

0

3

113767

Design of Jigs, Fixtures & Press Tools

3

0

0

3

113768

Composite Materials

3

0

0

3

113769

Thermal Turbo machines

3

0

0

3

113770

Computational Fluid Dynamics

3

0

0

3

113771

Nuclear Engineering

3

0

0

3



SEMESTER VII


185666 TOTAL QUALITY MANAGEMENT L T P C

3 0 0 3


UNIT I INTRODUCTION 9

Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of manufacturing and service quality - Basic concepts of TQM - Definition of TQM – TQM Framework - Contributions of Deming, Juran and Crosby – Barriers to TQM.


UNIT II TQM PRINCIPLES 9

Leadership – Strategic quality planning, Quality statements - Customer focus – Customer orientation, Customer satisfaction, Customer complaints, Customer retention - Employee involvement – Motivation, Empowerment, Team and Teamwork, Recognition and Reward, Performance appraisal - Continuous process improvement – PDSA cycle, 5s, Kaizen - Supplier partnership – Partnering, Supplier selection, Supplier Rating.


UNIT III TQM TOOLS & TECHNIQUES I 9

The seven traditional tools of quality – New management tools – Six-sigma: Concepts, methodology, applications to manufacturing, service sector including IT – Bench marking – Reason to bench mark, Bench marking process – FMEA – Stages, Types.


UNIT IV TQM TOOLS & TECHNIQUES II 9

Quality circles – Quality Function Deployment (QFD) – Taguchi quality loss function – TPM – Concepts, improvement needs – Cost of Quality – Performance measures.


UNIT V QUALITY SYSTEMS 9

Need for ISO 9000- ISO 9000-2000 Quality System – Elements, Documentation, Quality auditing- QS 9000 – ISO 14000 – Concepts, Requirements and Benefits – Case studies of TQM implementation in manufacturing and service sectors including IT.

Total : 45 Periods


TEXT BOOK:


1. Dale H.Besterfiled, et at., “Total Quality Management”, Pearson Education Asia,

Third Edition, Indian Reprint (2006).


REFERENCE BOOKS:


  1. James R. Evans and William M. Lindsay, “The Management and Control of Quality”, 6th Edition, South-Western (Thomson Learning), 2005.

  2. Oakland, J.S. “TQM – Text with Cases”, Butterworth – Heinemann Ltd., Oxford, 3rd Edition, 2003.

  3. Suganthi,L and Anand Samuel, “Total Quality Management”, Prentice Hall (India) Pvt. Ltd.,2006.

  4. Janakiraman,B and Gopal, R.K, “Total Quality Management – Text and Cases”, Prentice Hall (India) Pvt. L


113701 Mechatronics L T P C 3 0 0 3

(COMMON TO MECHANICAL AND PRODUCTION- VI SEMESTER)


OBJECTIVE:


  • To understand the interdisciplinary applications of Electronics, Electrical, Mechanical and Computer Systems for the Control of Mechanical and Electronic Systems.


UNIT I Mechatronics, Sensors and Transducers 9


Introduction to Mechatronics Systems – Measurement Systems – Control Systems – Microprocessor based Controllers. Sensors and Transducers – Performance Terminology – Sensors for Displacement, Position and Proximity; Velocity, Motion, Force, Fluid Pressure, Liquid Flow, Liquid Level, Temperature,Light Sensors – Selection of Sensors


UNIT II Actuation Systems 9


Pneumatic and Hydraulic Systems – Directional Control Valves – Rotary Actuators. Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and Chain Drives – Bearings. Electrical Actuation Systems – Mechanical Switches – Solid State Switches – Solenoids – Construction and working principle of DC and AC Motors – speed control of AC and DC drives, Stepper Motors-switching circuitries for stepper motor – AC & DC Servo motors


UNIT III System Models and Controllers 9


Building blocks of Mechanical, Electrical, Fluid and Thermal Systems, Rotational – Transnational Systems, Electromechanical Systems – Hydraulic – Mechanical Systems. Continuous and discrete process Controllers – Control Mode – Two – Step mode – Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital Controllers – Velocity Control – Adaptive Control – Digital Logic Control – Micro Processors Control.


UNIT IV Programming Logic Controllers 9


Programmable Logic Controllers – Basic Structure – Input / Output Processing – Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers – Master and Jump Controls – Data Handling – Analogs Input / Output – Selection of a PLC.

UNIT V Design of Mechatronics System 9


Stages in designing Mechatronics Systems – Traditional and Mechatronic Design - Possible Design Solutions. Case studies of Mechatronics systems- Pick and place Robot- Autonomous mobile robot-Wireless suriviellance balloon- Engine Management system- Automatic car park barrier.

TOTAL: 45 PERIODS


Text Books:


  1. Bolton,W, “Mechatronics” , Pearson education, second edition, fifth Indian Reprint, 2003

  2. Smaili.A and Mrad.F , "Mechatronics integrated technologies for intelligent machines", Oxford university press, 2008


ReferenceS:


  1. Rajput. R.K, A textbook of mechatronics, S. Chand & Co, 2007

  2. Michael B. Histand and David G. Alciatore, “ Introduction to Mechatronics and Measurement Systems”, McGraw-Hill International Editions, 2000.

  3. Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and Hall, 1993.

  4. Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint).

  5. Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An Introduction to Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.

  6. Nitaigour Premchand Mahadik, “Mechatronics”, Tata McGraw-Hill publishing Company Ltd, 2003



113702 COMPUTER INTEGRATED MANUFACTURING L T P C

3 0 0 3


OBJECTIVE:


  • This course will enable the student

  • To gain knowledge about the basic fundamental of CAD.

  • To gain knowledge on how computers are integrated at various levels of planning and manufacturing understand computer aided planning and control and computer monitoring.


UNIT I COMPUTER AIDED DESIGN 9


Concept of CAD as drafting and designing facility, desirable features of CAD package, drawing features in CAD – Scaling, rotation, translation, editing, dimensioning, labeling, Zoom, pan, redraw and regenerate, typical CAD command structure, wire frame modeling, surface modeling and solid modeling (concepts only) in relation to popular CAD packages.


UNIT II COMPONENTS OF CIM 9


CIM as a concept and a technology, CASA/Sme model of CIM, CIM II, benefits of CIM, communication matrix in CIM, fundamentals of computer communication in CIM – CIM data transmission methods – seriel, parallel, asynchronous, synchronous, modulation, demodulation, simplex and duplex. Types of communication in CIM – point to point (PTP), star and multiplexing. Computer networking in CIM – the seven layer OSI model, LAN model, MAP model, network topologies – star, ring and bus, advantages of networks in CIM


UNIT III GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS

PLANNING 9


History Of Group Technology – role of G.T in CAD/CAM Integration – part families- classification and coding – DCLASS and MCLASS and OPTIZ coding systems – facility design using G.T – benefits of G.T – cellular manufacturing.Process planning - role of process planning in CAD/CAM Integration – approaches to computer aided process planning – variant approach and generative approaches – CAPP and CMPP systems.


UNIT IV SHOP FLOOR CONTROL AND INTRODUCTION TO FMS 9


shop floor control – phases – factory data collection system – automatic identification methods – Bar code technology – automated data collection system.

FMS – components of FMS – types – FMS workstation – material handling and storage system –FMS layout- computer control systems – applications and benefits.


UNIT V COMPUTER AIDED PLANNING AND CONTROL AND COMPUTER

MONITORING 9


Production planning and control – cost planning and control – inventory management – material requirements planning (MRP) – shop floor control. Lean and Agile Manufacturing. Types of production monitoring systems – structure model of manufacturing – process control and strategies – direct digital control.


TOTAL: 45 PERIODS


TEXT BOOK:


Mikell. P. Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Pearson Education 2001.


REFERENCES:


  1. Mikell. P. Groover and Emory Zimmers Jr.,“CAD/CAM”, Prentice hall of India Pvt. Ltd., 1998.

  2. James A. Regh and Henry W. Kreabber, “Computer Integrated Manufacturing”, Pearson Education second edition, 2005.

  3. Chris McMahon and Jimmie Browne, “CAD CAM Principles, Practice and Manufacturing Management”, Pearson Education second edition, 2005.

  4. Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice hall of India Pvt. Ltd., 2005.

  5. Yorem Koren, “ Computer Integrated Manufacturing”, McGraw Hill, 2005.

  6. P N Rao, “ CAD/CAM Principles and Applications”, TMH Publications, 2007.





113703 POWER PLANT ENGINEERING L T P C

3 0 0 3


OBJECTIVE:


  • To understand the various components , operations and applications of different types of power plants

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